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OHS News - February 2012

2011 SHP-IOSH Awards – London: Winners Show Innovation & Commitment

05:11 pm, Tuesday 10 January, 2012

The end of 2011 saw the announcement of the SHP-OSH Awards (London) for achievement, innovation and commitment to safety in the workplace. Here are the winners:

 Best Achievement in Construction – Olympic Delivery Authority

The Olympic Delivery Authority’s program included the Olympic Park, the Athlete’s Village, and remote sites for the 2012 London Olympics. Health and safety was a major focus of the project, being integrated into every step of the planning and execution of the construction. Key to the project’s success was development of SHELT – Safety, Health and Environment Leadership Team – with project directors for each Tier 1 contractor being included in discussion of issues and the development of policy. Their major achievements included: no cases of occupational ill health; one stretch of 3m hours worked without a reportable injury; and for the first time in Olympic history – the main stadium was constructed without a fatality. Their head-on approach to workplace health and safety is a glowing example for major construction projects.

 Best Achievement in a Local Authority and Education – Surrey County Council

The Surrey County Council’s Schools Fire Training Project was established with the Surrey Fire and Rescue Service as its partner. The aim of the project was to provide the county’s schools with the comprehensive training required to enable them to carry out fire risk assessments with accurate knowledge and skills. The secondary aims included a higher level of compliance and promoting the culture of fire safety throughout the schools in the county. In addition to one and two day training courses, weekly e-bulletins and reminders in bulletins about course availability are important additions to increase the profile of fire safety. The Surrey FRS has reported a 75% increase in compliance. The Fire Protection Association also produced a new school fire-safety training DVD with the Surrey County Council in response to the work it was doing. The result of this multi-pronged approach is that 90% of Surreyschools now having fire safety embedded in their day-to-day management. Not only does this initiative improve fire safety but it also improves the culture of prevention and planning when it comes to health and safety issues.

  Best Achievement in Health Care and the Emergency Services – Olympic Delivery Authority – Park Health 

The Park Health occupational health service was established to provide onsite treatment services and to expedite emergency response services to the thousands of construction workers on the London 2012 Olympic Park and Athlete Village sites. This project had a dual purpose – to allow onsite workers quick access to services and also to lessen the impact on the local area emergency health services. The London Ambulance Service was only required in 25% of emergency call-outs serviced by Park Health. Due to the quick access to casualties by Park Health, at least 5 lives were saved on the project. It is estimated that the health service saved the Olympic Delivery Authority some 60,000 hours, which when translated into monetary terms, paid for the services provided by Park Health. This project is an outstanding example of a  pro-active approach to managing the workplace health and safety requirements of a major, complex construction project.

  Best Achievement in Manufacturing – Magnet Group

In an attempt to address the root causes of potential incidents and accidents, the Magnet Group established its Serious About Safety campaign. All workers were involved in the project by using whiteboards within each area for the recording of near misses and unsafe behaviours. These were then transferred to spreadsheets for the monitoring of their status. Every shift saw the supervisor electronically log the information with a requirement to provide feedback to the colleague who had made the report within 48 hours. Weekly and monthly briefings occurred to monitor near misses and to identify actions required to address concerns raised. Reports of near misses rose from 148 per year (in the previous year) to more than 100 per month. The site saw a 69% reduction in serious accidents and a 95% reduction in lost hours. Most importantly there were major cultural changes on the shop floor regarding safety and also in the philosophy and response of supervisors and managers. This campaign was a simple but highly effective approach to establishing and consolidating a culture of safety throughout an entire organisation.

  Best Achievement in a Utility and Offshore – Magnox Ltd, Oldbury Site (glazing survey)

The Oldbury twin-reactor Magnox site buildings are externally clad with steel and glazed panels and exposed to high winds due to its location. Several of the glazed panels failed on one such occasion of high winds, resulting in falling glass. A glazing survey was established to assess all existing glazing panels and repair or replace as necessary. A safe working environment was established in the planning stage with expectations clear, training requirements identified, revision of work method statements and thorough risk assessments conducted to establish effective control measures and necessary rescue plans. Scaffolding was established to provide a safe working environment for both the glazers and the plant below. The result of this project was that 4000 glazed panels were secured, 663 glazed panels were replaced, and 3400 safety-mesh panels were installed. The project was completed five months ahead of schedule, ensuring the security of the glazing for the next ten to fifteen years. The judges said this project provided a blueprint for the establishment of all projects and was a great example of best-practice.

  Best Achievement in Retail and Leisure – Lloydspharmacy

Lloydspharmacy already had an organisation wide fire-safety management system in place across its 1650 pharmacies, however auditing such a large system was proving difficult. To reduce complications and encourage organisational engagement, Lloydspharmacy redesigned all its fire-safety management materials and equipment to make it more visually appealing and user-friendly. In addition, they held a fire safety awareness week and produced a fire-safety guide. They also redesigned their fire log book to make it more user-friendly and posted monthly fire log sheets in a balanced scorecard format. When fire officers conduct their inspections, colleagues are now more informed and knowledgeable and can provide the required information – this has led to an estimated 30% reduction in central actions and a £15,000 saving on engineer visits. This is a simple yet imaginative approach to improving fire-safety awareness throughout a large organisation.

 Best Achievement in Transport and Logistics – Eddie Stobart

Eddie Stobart is a major player in the transport and logistics field – employing around 3000 drivers, operating some 2200 trucks and travelling a distance equal to 24 times around the globe each day. With an established record of good health and safety practice the company saw the opportunity to address preventable accidents and incidents that cost time, money and importantly, potential harm to their valued workforce. Stop, Think, Act is a campaign to reduce accidents and promote safe working practices among its workforce of 5000 employees. These employees were encouraged to assess unsafe situations and take the appropriate required action. In addition to the production of a Drivers’ Handbook, the company also produced a short film which can be played on workers smartphones. A purpose-built academy was constructed to provide the opportunity for training and demonstrations with full-size trucks and trailers. The company has experienced an 84% reduction in its Accident Frequency Rate (AFR) which now stands at 0.08. The judges were impressed that an organisation which already has an outstanding safety record still strives to improve it.

  Achiever of the Year – Graham Wailes – Aggregate Industries

The role of leadership in an organisation’s culture of safety was firmly demonstrated by Graham Wailes. As the company’s new head of HSEQ he took the opportunity to uncover poor performance at the site level using graphic pictorial reporting to senior management and then taking them on site visits to witness practices first hand. Graham introduced a high-quality model of conducting investigations and processes of learning to educate everyone on how existing leadership models were unintentionally promoting behaviours and an environment which had seen the Lost Time Injury Frequency Rate (LTIFR) plateau at 3.4. Under Graham’s stewardship this reduced to a monthly rate of 1.2 with the company’s EL insurance premium being reduced by £100,000 per year for three years. A culture of proactive objectives in regard to safety has been integrated within the performance management program for all line managers. This individual’s approach is an outstanding example of how leadership is demonstrably related to the safety culture of an organisation.

 Innovation of the Year – Veolia Water Shared Services

 Simplicity is often the best solution to potentially hazardous activities. Veolia’s inspections of some water-meter chambers revealed oxygen percentages low enough to render someone incapacitated very quickly upon entry. Veolia’s SH&E advisor, Simon Fry, developed a solution called Polestar which allows water meters to be read from outside confined spaces. Poles with several adjustable positions affixed with a wireless miniature video camera transmit images of the water meter to a remote wireless two-inch video screen. Following successful trials at three water sites inWales, the Polestar is now used throughoutWalesto eliminate the need for entry into confined spaces to read water meters. There are also financial benefits as the need for specialist training and specialist confined-space entry and rescue equipment has been eliminated, together with reduced meter-reading times. The Polestar is a simple and logical solution to a potentially very hazardous work task.

 Campaign of the Year – E.ON UK

AS one of the world’s largest investor-owned power and gas companies, E.ON was not prepared to stand by idly while their employees had 3500 road accidents per year. Autopilot Aware was a campaign to understand the dangers faced while driving, and further to address those dangers. The four themes the campaign focused on were – weather; distractions, commuting; and personal responsibility. The entire company was targeted with special attention to their field workers who were on the road every day. The judges were impressed with the multi-media campaign and its use of humour and whole organisation opportunity to be involved. Methods included posters, leaflets, e-mails, videos, packs of ‘extra alert’ mints and the biggest innovation was 80 inflatable ‘autopilots’ which captured the attention of colleagues. With a 30% reduction in driving-related incidents, the campaign was a success and an example of whole organisation engagement in a project.

 Training Initiative of the Year – Kalzip

Felt Leadership” was the method chosen by Kalzip to not only create a safety culture in its organisation as demonstrated by its leaders, but also to reduce its accident rate. The three essential elements to the training included: understanding the need for felt leadership; what felt leadership is about (doing the right thing, being seen, and being believed); and maintaining the momentum. Over a period of 15months, the training was delivered to 100 leaders, who all now have personal safety objectives. Kalzip’s AFR (Accident Frequency Rate) has halved over a one year period. The judges felt that this program not only had the effect of making leaders accountable, but it also demonstrated measurable performance improvement.

 Partnership Initiative of the Year – Wincanton, Saint Gobain PAM and Gundel Transport Services

Saint Gobain, a pipe supplier, and transport and delivery specialists Gundel and Wincanton collaborated in a partnership to create safe, incident free pipe delivery with added value for all stakeholders including customers, suppliers, staff and the operating environment. A proactive approach was instigated to address the logistical challenges including access to customer sites, and regulations for working safely at heights. In an industry first, they devised a system which engaged all stakeholders resulting in: zero delivery incidents; 400 fewer man-hours; and £12,000 less damage to product. This innovative partnership has set a new target for collaborative solution development to industry safety issues.

 New Entrant of the Year – Andy Bowdidge – Spectrum Property Care

With a long career as a carpenter, Andy Bowdidge became more involved in health and safety over time, culminating in his completion of the IOSH Managing safely course in 2007 and appointment as a health and safety officer. Andy felt that with his years of experience ‘on the tools’ he could provide a unique and valuable perspective to encouraging safe work and health behaviours in his organisation. In 2010, the company’s SHEQ manager passed away, and Andy stepped up to the plate to keep the department on track in very difficult circumstances. Andy’s practical experience together with his determination to quickly develop an understanding of the company’s integrated management system saw him continue his predecessor’s role with great success. Andy had great support from his directors and managers. The judges were impressed with Andy’s tenacity and commitment to safe work and health practices and knowledge.

 IOSH Lifetime Achievement Award – Paul Oldershaw

Paul Oldershaw has been a key figure in the Occupational Hygiene arena in theUK, EU and globally for over 30 years. Dr Oldershaw first graduated in chemistry at the University of Manchester Institute of Science and Technology in 1974 where he specialised in the occupational hygiene of fibres and other particulates, and developed innovations in dust sampling.

With a vast history of involvement in developing safe work controls around occupational fibres, man-made fibres, asbestos, chemical agents and pesticides, Dr Oldershaw has been a beacon of innovation. His interests are not only in industrial countries but also developing economies. He has worked and lectured around the globe.

Dr Oldershaw has demonstrated a lifetime commitment to improving occupational health and work practices.

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WA: Angle Grinder Safety Alert

07:04 pm, Sunday 17 April, 2011

WorkSafe WA has issued a safety alert regarding the use of angle grinders to cut metal drums following two recent incidents involving serious injuries.

Angle grinders are one of the most dangerous tools in any workplace.

WorkSafe says that where a safer alternative cutting tool is available or can be obtained, an angle grinder should never be used as a cutting tool.

Most angle grinder injuries are from metal particles lodging in the operator’s eye.  Thus, it is imperative that the user wears protective clothing, such as wide vision goggles or safety spectacles and a faceshield.

However the most serious injuries are from kick-back, where the disc is thrust back violently towards the operator.

Discs can shatter or explode, sending pieces flying in all directions.

Because angle grinders are designed for grinding and not for cutting, the use of cutting discs with angle grinders exposes operators to even greater risks.

In one recent incident, a worker died when a 205 litre metal drum he was cutting with an angle grinder exploded.

The drum had previously contained methylated spirits and had both bungs in place.

The worker had been instructed to cut the drum in order to make a scrap metal bin, a spark from the grinder ignited residual vapours in the drum which then exploded.

A second incident occurred at a chemical disposal plant, in which the worker suffered serious burn injuries to both forearms and an injury to his right wrist.

The worker was instructed to use the angle grinder to cut the drum for recycling.

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QLD: Update on National Harmonisation of OHS Laws

09:57 am, Friday 22 October, 2010

Workplace Health and Safety Queensland (WHSQ) has affirmed its commitment for the harmonisation Occupational Health and Safety (OHS) laws, stating that it will continue working with other jurisdictions over the coming year.

Workplace Relations Ministers from around Australia had come to a consensus in 2008 to nationally harmonise OHS laws. Currently, Safe Work Australia is developing model OHS laws that will be implemented by the end of 2011 by each territory and state.

According to WHSQ, the drafts for the following Model OHS regulations have been considered by the Strategic Issues Group – Occupational Health and Safety:

* hazardous chemicals and inorganic lead;
* construction and induction training;
* asbestos;
* falls;
* confined spaces;
* noise;
* manual tasks;
* diving work.

The model regulations are expected to be made available for public comment in a few weeks. The period for public comments will end on February 2011.

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SA: Produce Firm Fined Over Worker’s Amputated Fingers

04:45 pm, Monday 4 October, 2010

A produce wholesaler has been fined $44,000 by an Industrial Court after an employee severed his fingers to the moving blades of a fan in a worksite accident.

The Pooraka-based operator pleaded guilty on Wednesday to breaching section 19(1) of the Occupational Health Safety and Welfare Act 1986 in failing to ensure the safety of an employee at work.

The incident happened at the Pooraka produce markets in May 2008 while the employee was working in a coolroom.

The court was told the worker tripped on a pallet and fell towards a fan. He tried to reach out to brace himself. However, the rusty wire mesh guard covering the fan’s rotating blades gave way.

He lost a thumb and two fingers and suffered serious hand lacerations as a result of the incident.

Industrial Magistrate Stephen Lieschke said the horrific injuries had a significant negative impact on the worker.

“He still has very limited use of his right hand, so that, for example, he cannot use a knife and fork… (The employer) accepts that its efforts were clearly insufficient and that the employee is left to wear the consequences of its offence for the rest of his life,” he said.

Magistrate Lieschke said the mesh had become “extremely corroded” in the coolroom’s  humid air, but the company failed to show evidence of any regular maintenance or system of checking the plant’s adequacy.

According to SafeWork SA Executive Director Michele Patterson, equipment must always be thorough and detailed.

“Even the out-of-sight hazards can never afford to be out of mind,” she said.

“Here a worker has come to harm in the most dreadful manner after encountering a hazard which could have been easily identified and fixed had the right processes been in place to begin with.”

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QLD: Safety Exemptions Revoked in Rural Areas

09:27 pm, Thursday 9 September, 2010

Farmers and workers in rural industries in Queensland will have to deal with new safety rules beginning this month after the phase out of legislated occupational health and safety exemptions.

Dr Simon Blackwood, Executive Director for Workplace Health and Safety Queensland (WHSQ), said the phasing out of exemptions, which began in 1990, mandates rural property workers to comply with Workplace Health and Safety Regulation 2008.

According to Dr Blackwood, the removal of exemptions will ensure workers will get appropriate safety training, certification and licensing.

“The phasing out of these exemptions is part of a staged removal to bring the rural industry in line with other Queensland industries,” he said.

“Exemptions being removed from this September regard registrable plant design, confined spaces and atmospheric contaminants.

In 2009, exemptions on use of hazardous substances were revoked in rural Queensland.

“A new rural chemicals guide is available to rural workplaces containing information on herbicides, pesticides, hazardous substances, dangerous goods, flammable liquids, and agricultural and veterinary medicines.

“Workplace Health and Safety Queensland’s A guide to working safely in confined spaces highlights the new requirements and provides useful tools and information.

He notes the new guide highlights how working in a confined space can potentially increase the risk of injury from noise, fumes, extreme temperatures, oxygen depletion and manual handling, among others.

According to Dr Blackwood, the changes that became effective on 1 September did not apply to rural workers who are exempt from holding licence to perform high risk work such as scaffolding.

“The rural exemption for this part of the regulation has been extended indefinitely until the new national model health and safety laws are enacted in Queensland,” he stated.

“The amendment ensures workers in the rural industry are not legally required to undertake the cost of training to obtain a licence only to find out when the national OHS laws are finalised that they may no longer be required to hold a licence to operate in that class of work.

“However, it should be noted that forklift licensing is an excellent means of meeting the requirements of the current WHS legislation to provide a safe workplace,” Dr Derrick said.

Licensing of classes of high-risk work is expected to be required under the nationally harmonised legislation starting 1 January 2012.

You can call the Workplace Health and Safety Infoline on 1300 369 915 for more information about the changes in safety rules in rural industries.

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VIC: Workplace Deaths for 2009/10 Tallied

08:35 am, Monday 19 July, 2010

WorkSafe Victoria has announced that 26 fatalities had been recorded in the 2009/10 financial because of breaches in workplace safety.

Among those who died, all but one was male – a female vineyard worker in Woori Yallock died when a falling a branch struck her during heavy storms in June.

Nine deaths were reported in Melbourne, while 17 were in regional Victoria.

Regional deaths included the double fatality of a father and son at Rainbow, who were electrocuted after the windmill they were transporting hit an overhead powerline.

The 09/10 death toll was one lower than the year before, where 27 workplace deaths were tallied.

“The workplace fatality toll serves as a continual reminder to employers and workers that health and safety can be a life or death matter,” WorkSafe’s Strategic Programs Director Trevor Martin said.

“We know the overwhelming majority of deaths and workplace injuries can be predicted and therefore prevented – however, complacency and simple mistakes are still killing people needlessly.”

A third of the workplace deaths for 09/10 took place in farms, compared to seven in the previous financial year. Five of the nine farm fatalities in 09/10 involved tractors.

“Farmers are greatly over-represented in workplace fatalities – this is something we’re aware of and have discussed with the farming community.

“It’s why WorkSafe has just launched a campaign of inspector visits to farms across Victoria over the next 12 months. Inspectors will be targeting the most common causes of serious injury and death, with a particular focus on tractor safety,” Mr Martin said.

The death toll for 09/10 included three forklift, and a tree branch.

One worker died after being hit in the head by the metal rod he was shaping with a hotel cellar.

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SA: Man fined after lit cigarette causes blast

07:17 am, Monday 31 May, 2010

A man who caused an explosion at work by lighting a cigarette has been fined for violating occupational health and safety laws.

The man pleaded guilty before the Industrial Court to causing the blast at a workplace at West Croydon in Adelaide in June 2007. He was fined $4,000.

The Industrial Court heard the man was confined space.

He used his cigarette lighter, which led to a blast that left two other workers seriously burnt.

Last year, the worker’s employer was fined $30,000 over the same incident.

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VIC: Hotel Ordered to Install Alarms in Cellar

05:47 pm, Friday 12 March, 2010

A hotel at Biguerra near Colac has been directed to install an alarm in its cellar alerting anyone coming in of any carbon dioxide leaks.

WorkSafe issued an Improvement Notice to the hotel following the death of a man in its cellar while delivering beer kegs yesterday. The safety watchdog is now investigating the circumstances surrounding the man’s death.

Inspectors barred anyone from entering the cellar yesterday until it was deemed safe.

According to WorkSafe, carbon dioxide from a gas cylinder could have possibly leaked in the cellar.

The gas cylinders storing carbon dioxide and nitrogen are used for carbonating beer and soft drinks. It can be unsafe if leaks occur in a confined space. Other points in the system like pipe fittings can also develop leaks.

An alarm system can warn people of any gas leak and alert them not to enter the room.

According to WorkSafe Acting Executive Director for Health and Safety Stan Krpan, carbon dioxide and nitrogen can be hazardous substances.

“If cylinders containing these gases are stored in a semi-confined or enclosed environment like a cellar, accidental leakage is always a potential risk – no matter how well they are maintained,” he said.

“Carbon dioxide gas and low oxygen monitoring and alarm systems are the best way to prevent walking into a potential death trap.

“For workplaces using both nitrogen and carbon dioxide systems, we recommend a dual carbon dioxide and oxygen monitoring and alarm system. For those only using carbon dioxide, a carbon dioxide monitoring and alarm system is needed. This is a mandatory expectation unless the employer can provide a risk assessment that indicates otherwise.

“Alarm systems and the equipment itself need to be closely maintained and tested regularly. Staff need to be trained so they know what to do if the alarm goes off.

“This isn’t just an issue for local pubs – small and large organisations across industry have a responsibility to make sure workers are safe,” he said.

The risk of injury or death due to gas build-up can also minimised through regular training of staff in use and maintenance of gases and associated work.

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VIC: Delivery Man Dies in Hotel Cellar

05:02 pm, Thursday 11 March, 2010

A man has died today while delivering beer kegs to the cellar of a Birregurra hotel.

WorkSafe is looking into the circumstances surrounding the 54-year-old man’s death.

According to WorkSafe, carbon dioxide could have possibly leaked in the cellar.

While the investigation is at its preliminary stages, Acting Executive Director Stan Krpan reminded everyone of the risks of working in confined spaces with little ventilation.

“With or without a risks and develop appropriate controls,” he said.

“This is an issue across industry, not just hotels. For example, storerooms in the retail industry; silos and water tanks for agriculture workers; warehousing in manufacturing; and even construction sites and drains.

“It’s essential that appropriate controls and training are in place to manage these risks, because if they aren’t, the risk of death or serious injury is high.”

The tragic death earlier today was the second workplace casualty for the month. It is the 9th since 2010.

Four of the nine deaths took place in Victoria. Last year, 18 of the 30 reported workplace fatalities were in Victoria.

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